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注塑零缺陷高级技术研修班

注塑零缺陷高级技术研修班

【时间地点】2012年6月29-30日北京

【授课对象】注塑企业总经理、注塑厂长、副总、注塑部经理/主管、注塑品质经理
/主管、注塑工程经理/主管、注塑试模工程师、注塑生产工程师、注塑
品质工程师、注塑组长/领班/技术员等

【收费标准】¥2800 /人(包括资料费、午餐及上下午茶点等)

【报名电话】
上海电话:021 -- 5109 3280 周小姐 钱先生 QICQ:25973139
深圳电话:0755 - 6128 6751 易先生 王小姐 QICQ:709423093
(可加QQ索取近2月课程安排)

传真:021 -- 5109 3260 0755 - 6128 6731

退订邮件请发送至:25973139@qq.com(请注明:删除邮箱)(或索取近2月课程安排)

温馨提示:本课程可为企业提供上门内训服务,欢迎来电咨询!
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课程背景:
注塑生产过程中经常出现各种品质缺陷和异常现象;长期以来,大多数注塑工作
者仅凭经验处理,盲目调机时间长,原料浪费大,对一些问题缺乏科学系统地分析。
注塑加工是一门知识面广、技术性强的行业,仅凭经验是不够的。"注塑缺陷原因分析
与解决方案"高级学术讲座是专为学习处理各种注塑缺陷和异常问题处理方法、提高分
析问题/处理问题能力的注塑技术/管理人员而开设。内容独特。
1.基于美国注塑成型专业训练多媒体,全面集中国内外注塑成型工艺、注塑成型机械
及塑胶材料方面的企业、专家和学者的智惠与经验;
2.高度智能化的互动式多媒体平台,同时具有声音、图片和文字表达效果;
3.宏观与微观的全方位解析,过程的动态显示,全真展现成型现场所不能看到的内容

课程特色:
1.全面融合模型具设计与注塑现场生产技能,为企业培养模具与注塑的技术专家。学
员可以自带样品参加课程,课程中选出有代表性的案例进行详细解答;
2.基于美国注塑成型专业训~练多媒体,全面集中国内外注塑模具、注塑成型工艺、注
塑成型机械及塑料材料方面的企业、专家和学者的智能与经验;
3.高度智能化的交互式多媒体平台,同时具有声音、图片和文字表达效果;
4.宏观与微观的全方位解析,过程的动态显示,全真展现成型现场所不能看到的内容。
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课程内容:
第一部分:注塑成型工艺基础
1.温度、压力、速度与冷却控制的目的、操作与结果;
2.注塑机设定的调整如何影响工艺与品质;
3.优化螺杆控制设定;
4.多段充填与多段保压控制;结晶、非结晶与分子/纤维排向对工艺及品质的影响;
5.内应力、冷却速度、塑料收缩对塑件品质的影响;
6.塑料流变力学:塑料如何流动、排向与改变粘度,剪切与分子/纤维排向关系;
7.浇注系统、冷却系统、模具结构与注塑工艺之间的关系。

第二部分:模塑现场问题分析与解决对策
缩孔、缩水、不饱模、毛边、熔接痕、银丝、喷痕、烧焦、翘曲变形、开裂/破裂、尺
寸超差及其它常见注塑问题描述、原因分析,以及在模具设计、成型工艺控制、产品设
计及塑料材料等方面之解决对策。
1. 注塑件周边缺胶、不饱模的原因分析及解决对策;
2. 批锋(毛边)的原因分析及解决对策;
3. 注塑件表面缩水、缩孔(真空泡)的原因分析及解决对策;
4. 银纹(料花、水花)、烧焦、气纹的原因分析解决对策;
5. 注塑件表面水波纹、流纹(流痕)的原因分析及解决对策;
6. 注塑件表面夹水纹(熔接痕)、喷射纹(蛇纹)的原因分析及解决对策;
7. 注塑件表面裂纹(龟裂)、顶白(顶爆)的原因分析及解决对策;
8. 注塑件表面色差、光泽不良、混色、黑条、黑点的原因分析及解决对策;
9. 注塑件翘曲变形、内应力开裂的原因分析及解决对策;
10. 注塑件尺寸偏差的原因分析及解决对策;
11. 注塑件粘模、拖花(拉伤)、拖白的原因分析及解决对策;
12. 注塑件透明度不足、强度不足(脆断)的原因分析及解决对策;
13. 注塑件表面冷料斑、起皮(分层)的原因分析及解决对策;
14. 注塑件金属嵌件不良的原因分析及解决对策;
15. 喷嘴流涎(流涕)、漏胶、水口拉丝、喷嘴堵塞、开模困难的原因分析及改善措施;
16. 利用CAE模流分析技术快速地有效解决注塑现场问题。

第三部分:模具优化设计与使用
1. 注塑模具的结构、组成、分类及功能;
2. 浇注系统(浇口、流道、冷料井等)优化设计;
3. 冷却系统(水路、隔水片、铍筒等)优化设计;
4. 缩水率的设定与调整;
5. 浇注系统、冷却系统、模具结构与注塑工艺之间的关系;
6. 模具的安装、调试工作和维护保养;
7. 利用CAE模流分析技术进行模具优化设计。

第四部分:模塑新工艺相关
1. 热流道技术应用及相关问题解决;2.双色成型技术应用及相关问题解决;
2. 气体辅助成型技术应用及相关问题解决;

第五部分:案例分析
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顾问介绍:
邓益善先生中国杰出注塑技术、模具设计优化技术培训实战专家,硕士,先后在美、
德、台资外企、从事相关工作多年,历任工程师、主管、经理等职务,在设计生产一线
多年摸爬滚打,并在咨询顾问中积累了丰富的经验,尤其深谙注塑缺陷原因分析与解决
方案、模具设计优化技术,对注塑机械、塑料材料具有相当的技术功底,形成了独具特
色的实干型模具/注塑技术方法和体系。邓老师实践经验丰富、讲授过程列举大量案例、
特别强调实用性和可操作性,深受听课人员的好评和尊敬。至今李老师为满足企业的实
际需要,先后举办了注塑技术、模具设计优化技术方面的内训、公开课程共计600多场,
参训企业4000家左右,培养了一大批优秀的企业技术人才,目前主要分布在上海、深圳、
广东、江浙地区大中型生产型企业。为国内企业生产技术培训工作做出了突出贡献,实
实在在为企业解决了设计与生产难题。

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报---名---回---执---表

我单位共____人确定报名参加 2012年___月____日在_____举办的
课题:注塑零缺陷高级技术研修班

邮件请发送至:25973139@qq.com709423093@qq.com
传真请发送至:021---5109 3260 或 0755--6128 6731

参会单位名称:________________________________Email:_________________ 

联系人:________________电话:________________传真:__________________
 
参加学员:______________职务:________________手机:__________________

参加学员:______________职务:________________手机:__________________

参加学员:______________职务:________________手机:__________________

参加学员:______________职务:________________手机:__________________

参加学员:______________职务:________________手机:__________________

付款方式:□现金   □转帐

预定酒店:双人房___间;单人房___间,住宿时间:____月 ____至____日
(不用预定请留空)

人数:______人 参会费用:共计:______元
备注
1.请您把报名回执认真填好后回传我司,为确保您报名无误,请您再次电话确认。
2.在开课前一周,我们有专人给贵司发送参加培训的确认函,上面有培训报到指
引,以及详细的上课地址和路线图。
3.如对此课程有任何疑问,欢迎拨打电话向我们咨询。

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